Sunday 22 February 2015

Gearbox 4.

The old layshaft was worn, which is quite not unlikely as theese shafts take quite some load.


To avoid such premature wear, we went for a hi grade replacement.






Minis have a construction problem around the oil pickup pipe. As the sucking end of the pipe is located on the left side of the case, in a longer left-hend curve, the engine might suffer from oil starvation. To prevent this, it is adviceable to replace the original item with a central oil pickup type.


The oil pump is also an item that usualy has short service life in a mini engine. The reason is also  costruction related. The engine shares the oil with the gearbox. There are always metalic particles in a gearbox it is part of their "normal" operation. Unfortunatly the oil pump is before the oil filter in the circuit, soo it sees unfiltered oil. To lessen this problem. I put this little gadget in the oil line. This is a small filter with a magnet. If this part is looked at from time to time, the oil pressure will stay strong much longer. 



An often overlooked item: the selector oil seal. 



A very slight preload is necessary on the shaft bearings


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